Stripped screws can be frustrating and difficult to remove, but with the right tools and techniques, you can extract them safely without damaging surrounding components. This guide walks you through effective methods to remove stripped screws.
Tools Needed
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Rotary tool or Dremel tool
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Flathead screwdriver
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Optional: Screw extractor kit, heat gun or torch, T25 tool bit
Step 1: Confirm the Screw is Stripped
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Ensure the screw truly cannot be removed with standard methods or star extraction bits.
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Attempting to remove a non-stripped screw using aggressive methods may damage it further.
Step 2: Cut a Slot on the Screw Head
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Plug in the rotary tool.
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Carefully make a straight horizontal or vertical cut on top of the stripped screw.
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This cut will allow a flathead screwdriver to grip the screw more effectively.
Step 3: Remove the Screw
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Insert a flathead screwdriver into the cut.
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Slowly and carefully turn the screw to extract it.
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Proceed gently, as some screws are fragile and may break if too much force is applied.
Alternative Methods
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Screw Extractor Kit: Use this specialized tool to remove stripped screws.
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Heat: Applying a heat gun or torch can loosen thread-locking compounds like Loctite, making the screw easier to remove.
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T25 Tool Bit: For certain screws, knock a T25 bit into the stripped head and turn to extract.
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Video Tutorial
For a visual demonstration, see:
How to Extract Stripped Screws Video
By following these steps, you can effectively remove stripped screws while minimizing the risk of damaging your project or surrounding components.